Beverages and Brewing
Empowering you to reach "On Time, In Full" delivery reliability with best-in-class productivity and cost control
Maintaining Operational Efficiency
in Beverages and Brewing
The beverages and brewing industry is characterised by high production volumes and two major production steps: processing and packaging. AVEVA makes it possible for beverages and brewing manufacturers to maximise line throughput and minimise equipment downtime.
Challenge
Maximising Line Performance
Volatile commodity and packaging material costs represent up to 40% of revenues. This means that beverage manufacturers need to improve equipment uptime, increase line throughput, and improve quality. In order to remain profitable, it’s critical to avoid bottlenecks in the packaging process and lower scrap rates.
Scenarios
Challenge
Exceeding Reliability, Safety and Performance
The beverages and brewing industry continuously seek ways to make the most of their equipment and resources in order to remain competitive. With varying equipment types, ages, and levels of instrumentation across the plant, improving asset reliability becomes a daunting task.
Scenarios
Manufacturing Production Optimisation - Lean Manufacturing
Explore this SolutionMaximise Energy Efficiency and Reliability
Explore this SolutionMaximise Operational Continuity - Manage Operational Risk
Explore this SolutionMachines and Equipment HMI Control Supervisory Control
Explore this SolutionPlant/Site Operations Supervisory Control
Explore this SolutionProcess Unit/Segment Supervisory Control
Explore this SolutionChallenge
Hazard Analysis and Critical Control Points (HACCP)
In beverage manufacturing and brewing, many processes are cross-functional by nature. However, these processes are mostly manual or use differing software applications. Beverage manufacturers require a collaborative electronic system to help them gain a significant competitive advantage. They must combine cross-functional processes to support both HACCP analysis systems and continuous improvement systems.
Scenarios
Track and Trace: Food Traceability
Explore this SolutionManage Product Quality and Consistency - Inline Sample Plan Execution for Positive Release
Explore this Solution“The accuracy of the downtime reports provided by the AVEVA software solution is so good that even our equipment supplier is using them to troubleshoot their equipment at our plant instead of using manual tracking sheets normally used when servicing the equipment.”
John Coetzee
SAB Business Systems Manager
Amalgamated Beverage Industries
“With MES Performance Software coupled with New Belgium’s continuous improvement strategy, we have extended our packaging area capacity to about 1.3 million barrels each year. At this point, our approach to higher volumes is ‘bring it on.'”
Joe Herrick
Packaging Systems Manager
New Belgium Brewing Co.
“...after the Swaziland Electricity Company validated the results and achieved a discrepancy of less than 1%, the business completely bought into the system.”
Paul Kotze
Senior Software Engineer
Systems Anywhere Coastal
“With more detailed data available from the PLCs in real-time, we are able to cost-justify upgrade projects specifically for certain machine centers. We’re able to prove the need for more capital investment.”
Chris Bacon
Project Manager
Pepsi Bottling Ventures of Idaho
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