Dairy Processing

Seize new market and profit opportunities thanks to reduced waste and 100% traceable production

Dairy Manufacturing and Processing

The dairy industry is faced with tight margins due to regulated milk prices. In this demand-driven industry, AVEVA's comprehensive portfolio of solutions help dairy manufacturers to respond quickly by ensuring product safety and quality during production, reducing scrap waste, and improving operations agility. 

Challenge
Managing Variety and Supply and Demand

Dairy processing involves producing a high variety of products, including allowing for change overs between products with different recipes and stringent clean-in-place procedures between batches. Dairy manufacturers are faced with the challenge of optimizing a dynamic daily plan, introducing new products and producing a variety of different finished goods, all the while optimizing costs and minimizing waste.

Scenarios
Digital Product Definition Execution - Enabling NPI and Product Consistency
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Manage Product Quality and Consistency - Inline Sample Plan Execution for Positive Release
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Manufacturing Production Optimization - Lean Manufacturing
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Machines and Equipment HMI Control Supervisory Control
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Plant/Site Operations Supervisory Control
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Process Unit/Segment Supervisory Control
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Challenge
Ensuring Food Safety and Quality

Finished good safety, quality and regulatory compliance are highly critical in dairy processing. This requires well established and controlled processes to assure products are produced correctly and needed data for HACCP and traceability is recorded, along with a commitment to continuously improve those process. Dairy manufacturers require a process-based approach to capture and document their processes, that can be enforced on the plant floor, and provide the basis for continuous improvement.

Scenarios
Track and Trace: Food Traceability
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Label Assurance-Enable Label Validation in Manufacturing
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Manage Product Quality and Consistency - Inline Sample Plan Execution for Positive Release
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Challenge
Improving Performance

With tight margins and limited capital investment, dairy manufacturers must maximize production from their existing equipment, and control labor, material and costs at every step of the process. Dairy manufacturers must ensure the reliable and energy efficient operation of their equipment, the productivity of their operators, all while driving down the costs of wasted materials.

Scenarios
Spray Dryer Optimization - Minimize Variance in Powder Output
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Manufacturing Line Performance Management
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Enable Remote Teams to Access Existing Plants
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Energy Performance for F&B Manufacturing
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Maximize Energy Efficiency and Reliability
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Latest News and Events

Stay up-to-date on the latest in dairy manufacturing.

Success stories Food and beverage cpg

"With regards to metrics, what we’re seeing is consistency in...

News Food and beverage cpg

CAMBRIDGE, UK – March 1, 2018 – Schneider Electric, the...

Webinars Food and beverage cpg

Improve Operational Efficiency  By implementing an Asset...

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