Reduce energy consumption in production operations and optimise equipment performance
The Need for Effective Energy Management in Manufacturing Plants
Because energy is among the largest operating costs in a manufacturing plant, improving energy efficiency can also improve profitability significantly. Monitoring energy consumption and transforming energy data into relevant context is the foundation of effectively optimised energy consumption.
Tailored for Manufacturing Operations
Energy Performance is a complete solution that converts data from disparate sources into actionable information, empowering manufacturers to reduce energy costs, monitor power quality, and improve equipment performance. Its modular design allows companies to get started quickly to meet immediate needs, and the scalable solution can be expanded easily to meet evolving energy management needs.
Comprehensive Energy Monitoring System
Energy Performance enables data disaggregation through integrating production and energy data with a full range of Schneider Electric’s smart meters, optimising energy consumption and reducing unplanned downtime through asset reliability. Energy Performance provides a comprehensive view of energy cost allocation, demand and power factor management, capacity management, power quality awareness, and electrical and mitigation equipment status.
Pre-Defined Intelligence Model
Energy Performance comes equipped with a pre-defined intelligence model that fits the batch manufacturing environment. This reduces engineering time in developing the model, enabling fast and easy deployment. It also enables backfilling of data.
Standard Reports with Operational Contexts
Standard reports provide insights into process energy consumption:
- Asset energy details – tabular report for ease of upload to SAP
- Energy timeline — Energy KPI data and its breakdown
- Energy utilisation — Energy data shown side by side with operational contexts
- Energy analysis — Energy data with Pareto of operational contexts
Electrical Network Reliability
Energy Performance enables monitoring of power network quality in real time. When it finds an abnormal power operation, it generates notifications and alerts. This supports the facility or maintenance team in identifying root causes — from the electrical source to production equipment — and in rectifying problems before any sensitive electrical equipment is damaged.
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