Oranjevis

South African fishmeal producer must modernise operations in order to recover more quickly from network faults and compete in fast-paced pelagic fishing industry.

Oranjevis

Oranjevis’s cannery and production facility are located in St. Helena Bay on the Western Cape. This is where Oranjevis produces 50-60 tons of fishmeal every hour, or 22,000 tons per year.

Goals

  • To simplify operational interface so that operators can easily identify production abnormalities.
  • To implement a stable and secure industrial network capable of expanding.
  • To increase overall production by minimizing downtime and faultfinding time.

Challenges

  • The previous system was unreliable, resulting in substantial downtime.
  • It was difficult for operators to identify problems with a lack of situational awareness.
  • There were no historian reporting tools to assist production personnel.

Results

  • An 80 percent reduction in monitors (from 23 to 4) improved operator training and situational awareness. 
  • Achieved a 20 percent increase in overall production of fishmeal.

 

Oranjevis Simplifies and Optimises Fish Factory Operations with AVEVA

St. Helena Bay, South Africa – Oranjevis is one the largest fishmeal and fish oil producers in South Africa. A joint venture between Pioneer Fishing West Coast and Terrasan Pelagic Fishery, Oranjevis’s cannery and production facility are located in St. Helena Bay on the Western Cape. This is where Oranjevis produces 50-60 tons of fishmeal every hour, or 22,000 tons per year.

How Oranjevis Maintains A Cut and Dry Operation

Fish oil and fishmeal production boils down to a fairly straightforward process. Boats go out, boats come in, offload, dry, rinse, and repeat. With an operation of this scale, however, every second matters.

So, to keep a steady flow of fish running into the processing facility, Oranjevis uses a state-of-the-art pneumatic conveying offloading system that allows vessels to unload their haul (anywhere between 120 and 300 tons of pelagic fish per boat) and get back out to sea in as short a timeframe as possible.

It’s inside the factory that Oranjevis faces its greatest challenge.

“The challenges with the previous SCADA system we were using was that we didn’t have blueprints of drawings to do fault finding. And other times when we have a problem, we don’t know where to look for it. You need to basically trace the whole electrical cable from one point to another just to find the fault.”

– Peter, Electrical Supervisor, Oranjevis

Recognising the Need for More Accurate, Accelerated Faultfinding

With its previous SCADA system, Oranjevis regularly ran into problems recovering from system faults inside the factory. When a fault occurred, operators were required to assess up to 23 different monitors in order to understand what went wrong. Only then could they restore the factory to its normal state of operation.

These sudden periods of downtime resulted in a decrease in throughput and overall product quality, which was unacceptable. Something had to change, so Oranjevis sought a new system to address the challenges it had been experiencing. The goal was to implement a highly scalable new system that automatically tracked and reported faults to minimize downtime.

“The reason why AVEVA was chosen as the preferred partner for the solution is because they actually provide a holistic solution for all the challenges that Oranjevis faced. As we talked through the challenges that they had, only one name came to mind, and that was AVEVA.”

– Jaco Cooper, Control System Integrator, InTech System Integrators

No Longer in Open Water

Oranjevis ultimately got more than it bargained for with its AVEVA solution. Currently running System Platform, InTouch, Alarm Adviser, and Historian, Oranjevis now operates with greater consistency and situational awareness than ever before, resulting in higher quality of product, and quality of life for its operators. In fact, Oranjevis reduced its monitor count by 80%. Operators now have more visibility than ever with only 4 screens (down from 23).

As a result, operator response time to critical alarms has drastically increased, as has the ability to configure and disseminate production reports to relevant staff. In terms of bottom line figures, Oranjevis has increased production by 20% since partnering with AVEVA.

Moving forward, Oranjevis will continue optimising its production processes through historical trending and alarm management. Today, Oranjevis may be producing the best (and most) fishmeal than it ever has before, but there’s no telling what will come in on those ships tomorrow.

“The type of the fish, the size of the fish, the volume of the fish, the temperature of this fish, you know, there’s so many factors influencing our industry. But at least when we put that fish through the plant and with the software system we’ve installed with all its capabilities and Historian data, at the end of the day, the result is best.”

– Gerhard Louw, Engineer, Oranjevis

Related Success Stories

Stay in the know: Keep up to date on the latest happenings around the industry.

Oil and Gas
Total OLEUM

With Cloud OTS from AVEVA and two full scale training centers, Total OLEUM can expand its ability to train operators across the corporation without investing ...

Oil and Gas
NIS AD

Serbian energy company must centralise system and automate operations to gain improved control of ever-expanding operational territory. AVEVA is the answer.

Oil and Gas
PML Exploration Services

Real-time information ensures the most affordable, efficient and safe drilling of oil wells, which is why PML Exploration Service relies on the built in ...

Oil and Gas
Aibel

Leading oil & gas service company delivers Johan Sverdrup drilling platform on time and under budget by leveraging AVEVA’s powerful engineering and design ...

Oil and Gas
Apply Sørco

Apply Sørco, a Norwegian engineering company based in Starvanger, embraced new technologies to win contracts with big clients demanding lower costs.

Oil and Gas
Sakhalin Energy Investment Company Ltd.

Sakhalin Energy operates the world’s largest oil and gas development and used AVEVA to streamline its contract management process.

Oil and Gas
Yamal LNG

Yamal LNG is the most northern liquefied natural gas project in the world, and used AVEVA to enhance collaborations in this joint venture.

Oil and Gas
TekSolv

With AVEVA, TekSolv improves oil/gas and water/wastewater site management processes, and reduces project deployment time to only minutes or hours instead of ...

Oil and Gas
Azbil

The largest AVEVA VAR/OEM customer depends on the software to provide powerful capabilities and versatility to support worldwide growth

Oil and Gas
Chevron

Using IntelaTrac Mobile Operator Rounds to accelerate and sustain process improvements, Chevron has reduced maintenance costs, improved availability and ...

Oil and Gas
Kuwait Oil Company

Kuwait Oil Company (KOC) captures the inherent value in the knowledge base of its workforce, and integrates it into a comprehensive training program through ...

Oil and Gas
Western Refining

AVEVA Enterprise Asset Management software helps Western Refining manage maintenance activities, track materials, maintenance employees, contract labor, and ...

Oil and Gas
Infineum

The AVEVA Mobile Operator Rounds solution at Infineum has allowed the operational procedures for visual inspections of equipment to be optimized and ...

Oil and Gas
Chevron Oronite Company LLC

System Platform and MES/Equipment Operations Module at Chevron Oronite makes it easy to connect to the ERP application while monitoring the production of ...

Oil and Gas
Bluewater

Bluewater and its customer can now monitor the control and safety systems, both on and offshore, in real time with AVEVA software automation.

previous next

Sign up for our newsletter and get all the latest information straight from the source.