Orley Foods

Several prominent technology suppliers were considered and eventually Orley Foods selected AVEVA.

Orley Foods

Needing to know the quantities of the costly materials that make up a batch of raw chocolate, Orley Foods selected AVEVA technology and the capabilities it offers to allow for accurate consumption and production monitoring per batch.

Goals

  • Full product traceability
  • Seamless and transparent integration of manufacturing and business systems throughout the company
  • Trend and trace process issues in order to speed up trouble shooting while conforming to regulatory requirements

Challenges

  • Re-engineering of Orley Foods’ process control and information delivery infrastructure
  • The plant model would have to be designed to handle the entire plant and not just certain aspects of the chocolate production facility

Results

  • Consistent batch sizes
  • Tracking raw material allocations
  • Better process control tracking
  • Significant savings in fat usage
  • Standardization of batch processing times
  • Minimized batch/formulation corrections

"We found that the AVEVA solution was best suited, as it had a proven track record in the food and beverage industry, and was used in many local and international plants involved with food production."

– Henk de Villiers, Operations Manager

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