"With the integration of AVEVA software, Xcellerex has been able to deploy FlexFactory manufacturing capacity very quickly, resulting in an overall reduction in development time of nearly 60%. This directly impacts customers with reduced costs and shorter time to market. In fact, we’ve been able to reduce deployment time from 3-5 years to an amazing 12-18 months. This results in huge implementation savings and the ability to begin producing high-value product 2 to 4 years sooner than traditional technology."
– John A. Chickosky, Chief Commercial Officer and President, Biosystems
FlexFactory, from Massachusetts-based Xcellerex, utilises AVEVA to create biotherapeutics and vaccines manufacturing solutions more efficiently.
- Address the growing demands in the biomedical market space for more effective biopharmaceutical manufacturing processes
- Develop a solution that would define a model for improving how biopharmaceuticals, vaccines and other therapeutics are developed, manufactured and commercialized
- Integrating complex technology with ultra-high levels of functionality was considered the greatest challenge in creating a bio-manufacturing platform that employs a single-use technology, controlled environment modules, process automation, and electronic batch records
- Xcellerex FlexFactory enables companies to achieve significant cost savings in several areas, including a capital investment reduction that can exceed 60%
- The solution decreases the facility space required by 40%, lessens water usage and waste by 85%, and lowers the overall cost of finished products by 32%
- FlexFactory reduces deployment time from three to five years to 12 to 18 months, which enables the production of high-value products two to four years sooner than traditional technology
- The solution achieves an overall reduction in development time of nearly 60%, with an estimated 80% saving in rework time, which reduces costs and shortens time to market
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